Corintech’s head of operations, Jack Dayeh, explains how techniques such as design-for-manufacturability can help OEMs optimise products for cost and quality.
In today’s fast-paced world of electronics, balancing cost and quality is crucial. Whether developing cutting-edge technology or high-volume components, the cost of printed circuit board assembly can significantly influence a product’s overall budget and likelihood of success. Working with the right electronics manufacturing partner can make the difference, helping reduce costs while ensuring high quality.
A good manufacturing partner doesn’t just assemble PCBAs; they actively contribute to the design process through design-for-manufacturability (DfM). By reviewing designs early, they can suggest adjustments to make the assembly process more efficient. This could involve simplifying the layout, reducing the number of components or selecting alternative materials that are more cost-effective while meeting technical requirements.
Involving a partner at the design stage prevents costly rework and last- minute changes, ensuring projects stay on track and within budget. It also helps streamline production, reduce waste and improve efficiency—benefits that translate directly into savings.
Volume production and efficient supply chain management are critical when aiming to keep costs down. Experienced electronics manufacturing partners often have established relationships with suppliers, giving them access to bulk purchasing power and favourable pricing. They can also manage long-term agreements with suppliers to ensure price stability and availability, even during market fluctuations.
An electronics manufacturing partner’s ability to navigate supply chain challenges—such as component shortages or delays—can be invaluable. By ensuring that everything runs smoothly, from sourcing materials to final delivery, they can help avoid costly disruptions and line-stops.
An electronics manufacturing partner with a commitment to investing in advanced technology can offer significant cost-saving advantages. Automation, for instance, plays a vital role in reducing labour costs while improving precision and consistency. Modern automated pick-and-place machines can handle large volumes of PCB components quickly and accurately, minimising errors and rework.
Equally important is the use of advanced testing and inspection technologies. By catching potential issues early in the assembly process, a reliable partner helps ensure that only fully functional products leave the production line—saving the expense of returns or repairs.
Corintech understands how important it is to keep costs under control without sacrificing quality. That’s why the company works closely with clients to optimise designs through DfM, ensuring their products are cost-effective to manufacture and meet the highest quality standards.
Thanks to the company’s strong relationships with suppliers, it can offer competitive pricing while maintaining consistent access to high-quality components. Investments in cutting-edge manufacturing technologies and automation ensure PCBAs are assembled with precision, speed and reliability.
Corintech prides itself on its ability to scale production to meet customers’ needs—from a prototype run to large- scale manufacturing. The company offers a dedicated team and state-of-the-art facilities in the UK and Far East.